MENOMONEE FALLS, Wis., June 28, 2023 – UNISIG, a global manufacturer of deep hole drilling machines, has invested $1.5 million in state-of-the-art technology and equipment for the company’s newly constructed 5,000-square-foot fabrication department.

The expansion supports the company’s strategy to develop in-house, design-to-finish production of high-quality sheet metal components used in UNISIG’s product line. By producing many of its parts in-house, the company can preserve and maintain the quality and quantity of its components while optimizing the mix of parts that are made internally versus those that are outsourced for production.

The investment includes the installation of fiber laser cutting equipment, and a 242-ton capacity press brake with a 7-axis programmable back gage, all of which utilizes 3D programming and simulation software. The software and training for the company’s workforce were part of the investment, along with the hiring of additional personnel.

The company’s new fabrication capabilities will also serve as an inspiration and catalyst for ongoing development and advances in machine design that will have an immediate impact on the value UNISIG brings to its customers now and in the future, said UNISIG CEO Anthony Fettig.

“The most exciting part of this investment from my view is the opportunity to fundamentally change how we think about the design of fabricated components,” Fettig said. “Our engineers will be inspired by the manufacturing innovations generated by the precision fabrication team and what we can do with these state-of-the-art production capabilities,” Fettig said.

UNISIG’s fabrication enhancements also include MIG and TIG welding with advanced digital process control and weld boom with power assist. A modular fixture system provides precision component setup from 3D models, while a vertical pallet system stores raw sheet material. To assist department personnel, vacuum sheet lifting equipment and updated bridge crane controls make for easy material handling.

Wide range of solutions ensures optimized deep hole drilling production

During EASTEC 2023, visitors to UNISIG booth 1117 will learn how automation takes deep hole drilling machine efficiency and productivity to new levels. Company experts will be on hand to discuss how engineered automation is routinely included in deep hole drilling machine cells and can be machine mounted or used to combine multiple machines or operations.

UNISIG is experienced in developing safe and effective standard automation that encompasses specialized solutions to fit the needs of particular production demands, applications or facilities – enabling shops to make the most of their UNISIG deep hole drilling machines. To accomplish this, the company engineers three types of automation solutions – those that are flexible, machine mounted or custom designed.

Flexible automation solutions are versatile features that can be integrated into the machine design, or designed independently, to automate the operation of a single machine, or combine multiple machines into an automated cell. Flexible automation encompasses robots, part-tray-handling conveyors, pallet changers and servo driven gantries.

Programmable smart conveyors and walking beam loading systems are two examples of UNISIG’s machine mounted automation solutions for part loading and handling. The company engineers these solutions into a machine’s design so that they function integrally with it.

For more extensive automation requirements, UNISIG will program and integrate custom automation such as pick-and-place systems, heavy bar loaders and bulk feeders into a deep hole drilling process. These custom-engineered solutions are optimized to fulfil a shop’s production, application, budget and facility requirements.